System Error Struct

Use the System Error Struct to find the source of an error.

The parameter Code contains the value indicating the error, while the Error tag contains the message. The next table suggests the actions you can take.

Note that in Data Tables, you can select a system error struct to help you log errors.

Value

Module

Fault

Symptom

Action

1

MQTT 

Too many MQTT requests. 

Queue size: 16 

Related Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests? 

 

2

Load .INI 

Too many Load Config - .ini from SD requests. 

Queue size: 2  

Related Ladder request will not be applied. 

 

Check Related Ladder request logic, are there a lot of parallel requests? 

 

3

OPC-UA 

Too many OPC UA requests 

Internal

 

Internal

 

4

SQL 

Too many SQL requests. 

Queue size: 16 

Related Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests? 

5

Ping/DNS 

Too many PING/DNS requests. 

Queue size: 16 

Related Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests? 

6

BufferToFile 

Too many Append Buffer to File requests. 

Queue size: 16 

Related Ladder request will not be applied. 

 

Check Related Ladder request logic, are there a lot of parallel requests? 

7

FTP 

Too many FTP Send/ Receive/ Compare requests. 

Queue size: 16 

Related Ladder request will not be applied. 

 

Ladder utilities: 

Check Related Ladder request logic, are there a lot of parallel requests? 

8

Serial 

Too many COM Tx/Rx Serial requests. 

Queue size: 16 

Related Ladder request will not be applied. 

 

Check Related Ladder request logic, are there a lot of parallel requests? 

9

Modem/SMS 

Too many Init Modem/ Send SMS requests. 

Queue size: 16 

Related Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests? 

10

Email 

Too many Send Email requests. 

Queue size: 16 

Related Ladder request will not be applied. 

 

Check Related Ladder request logic, are there a lot of parallel requests? 

11

Sampler

Too many Data Sampler requests. 

64 messages 

Sampler will not run:

Data Sampler events: Log SAMPLE, START, STOP, PAUSE. 

Check Related Ladder request logic, are there a lot of parallel requests? 

12

Inner Data Blocks 

RC’s TFTP queue is full  

Modules using TFTP (Data Tables, SQL...) may not work as expected. 

Nothing. If this continues to happen send logs to Unitronics 

13

Resolution 

Resolution changed unexpectedly 

Default resolution (800x480) will be applied and not the configured one.   

Reboot 

If this continues to happen send logs to Unitronics 

14

Sync to Cloud

Too many Sync to Cloud Ladder requests 

Related Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests?

15

REST 

Too many REST Ladder requests. 

Queue size: 16 

Rest-Related Ladder requests will not be applied. 

 

User should: 

Check Related Ladder request logic.  Are there a lot of parallel requests? 

 

17

Process crash and recover 

The {PROCESS} module experienced an unexpected event but has recovered 

{PROCESS} module will be reset (certain structs data) 

Nothing. If this continues to happen send logs to Unitronics 

18

Alarms 

The rate at which Alarms occur is more than what the system can register 

Memory overload (will cause panel processes to crash). 

Alarm module will not work properly (Alarms data will be missed). 

Check Alarm logic.  Decrease the rate of alarms triggers. 

 

19

WAL DB FILE SIZE 

WAL DB file size exceeds 4.5MB

 

 

20

HMI SOFT RESET 

HMI unexpected event - Refresh 

Screen will reset without any refresh screen 

If this continues to happen send logs to Unitronics  

21

HMI HARD RESET 

HMI unexpected event - Reset 

HMI module will be reset (refresh screen before) 

If this continues to happen send logs to Unitronics  

23

SD/USB 

SD is worn out

Unexpected behavior on SD related modules (DT will not save, Trends will not respond...) 

User should Format/Replace the SD (can try to read content from PC before. Verify the SD quality (Ex. type 10) 

25

Internal SD 

Only to internal log (in external SD) 

Some features may not work, slow response time to certain operations.  

Contact Support 

26

Task Server 

Too many certain operations triggered by Ladder requests. 

Queue size: 50 

 

CsvSampleTask 

CsvDTTask 

SyncTask 

FileOperationTask 

CsvToUdtfTask 

UdtfCountTask 

ResetMouseTask 

ResetKeyboardTask 

ImportApplicationTask 

SetTimeDateTask 

GetLineFromFileTask 

 

27

Flash more than 90% 

Flash more than 90% 

 

Some features may not work 

Contact Support 

28

Alarms 

Alarm History widget cannot load history, DB corrupted 

Alarm History widget cannot load history, DB corrupted 

 

Contact support 

29

HW watchdog

CPU HW watchdog expired

CPU will stop working

Reset and extract logs

30

SD/USB 

Too many files on SD card

Unexpected behavior on SD/USB related modules (DT will not save, Trends will not respond...) 

Use SD management to reduce the number of files on SD

31

OCPP

Too many TASK_SERVER requests. 

Queue size: 16

Related File operations Ladder request will not be applied. 

Check Related Ladder request logic, are there a lot of parallel requests?

32

Burn CPU IOs failed

RC failed to burn IOs on startup due to IO upgrade part

HMI will start as expected, but will skip IO upgrade part

Contact support 

33

RC packets level is low

The number of available packets in RC is low

Some features may not work, slow response time to certain operations.  

Contact Support 

34

DIGITAL_SIGNATURE

Failed to create a digital signature to a file

File was not signed

Try to sign the file again

35

SD/USB

SD is almost full

If you ignore the message, and the SD is filled, SD-related modules may not function correctly (DT will not save, Trends will not respond...) 

Use:
‎- SD management to reduce the number of files on SD
‎- Ladder logic to manage the SD content (write less, delete files…). 

36

SD/USB

SD is locked or Read only

Unexpected behavior on SD related modules (DT will not save, Trends will not respond...) 

- Format/Replace the SD (can try to read content from PC before.
‎- Verify the SD quality (Ex. type 10) 

37

Rapid CPU Inner Events 

RC logs, indicates RC user/System problem 

CPU task (CANbus, I/O) malfunctions

Reset and extract logs – may be due to Ladder logic

38

SD/USB

USB is almost full 

If you ignore the message, and the USB is filled, USB-related modules may not function correctly (DT will not save, Trends will not respond...) 

Use:
‎- USB management to reduce the number of files on USB
‎- Ladder logic to manage the USB content (write less, delete files…). 

39

SD/USB

USB is locked or Read only

Unexpected behavior on USB related modules (DT will not save, Trends will not respond...) 

- Format/Replace the USB (can try to read content from PC before.
‎- Verify the SD quality (Ex. type 10) 

40

SD/USB

USB is worn out

Unexpected behavior on USB related modules (DT will not save, Trends will not respond...) 

User should Format/Replace the USB (can try to read content from PC before. Verify the SD quality (Ex. type 10) 

41

PLC Clock

PLC Clock is not automatically set

Clock does not sync automatically

Nothing. If this continues to happen send logs to Unitronics 

1000

Ethernet

UDP packet of unexpected size (too long)

Incoming traffic in dropped. Network disturbance in different modules that rely on ethernet

Extract logs and send to support

1001

Ethernet

TCP packet of unexpected size (too long)

Incoming traffic in dropped. Network disturbance in different modules that rely on ethernet

Extract logs and send to support